Portsmouth Naval Shipyard
Executive Summary
Historical records show that Portsmouth Naval Shipyard in Kittery, Maine built 134 submarines between 1917 and 1971, exposing generations of workers to asbestos in the most hazardous conditions possible—confined submarine compartments with minimal ventilation.[1] A 1978 study revealed unusually high cancer rates at the facility, prompting a NIOSH investigation that confirmed sheet metal workers, electricians, and welders faced the highest exposure levels.[2] More than 350 buildings at the shipyard contained asbestos materials, and the facility's severe contamination led to EPA Superfund designation in 1994. Workers filed lawsuits against more than 25 asbestos manufacturers, establishing precedents for compensation claims that continue today.[3]
Key Facts
| Key Facts: Portsmouth Naval Shipyard |
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Why Is Portsmouth Naval Shipyard Especially Dangerous for Asbestos Exposure?
Portsmouth Naval Shipyard presents unique asbestos exposure hazards because of its specialization in submarine construction. Unlike surface ships with larger compartments and natural ventilation, submarines are inherently confined spaces where asbestos fibers concentrate to dangerous levels.[4]
Why Submarine Work Was Especially Hazardous:
Workers building and maintaining submarines at Portsmouth faced exposure conditions far worse than typical shipyard work:
- No Escape from Airborne Fibers: Submarine compartments trap airborne particles with no natural ventilation
- Multiple Trades in Same Space: Electricians, pipefitters, welders, and insulators often worked simultaneously in confined areas, each disturbing asbestos materials
- Extended Exposure Duration: Workers spent entire 8-12 hour shifts inside contaminated hull sections
- High Asbestos Density: Nuclear submarines required extensive high-temperature insulation around reactor systems
The facility built 134 submarines over 52 years—each vessel essentially a concentrated asbestos exposure chamber. The 1978 NIOSH study confirmed these conditions resulted in elevated cancer rates among workers.[5]
| "Submarine workers at Portsmouth faced what we call 'amplified exposure'—the same asbestos materials used throughout the Navy, but in confined spaces that concentrated fiber levels far beyond what surface ship workers experienced. The epidemiological data confirms this: excess asbestosis deaths were concentrated among nuclear submarine workers." |
| — Paul Danziger, Founding Partner, Danziger & De Llano |
What Asbestos Products Were Used at Portsmouth Naval Shipyard?
Portsmouth Naval Shipyard used asbestos extensively throughout its 170-year history of submarine construction and repair. The U.S. Navy mandated asbestos use through military specifications that applied to all naval facilities.[6]
Navy-Mandated Specifications:
- Navy Spec 32-F-3 (1939): Required minimum 95% asbestos fiber content in felt insulation
- Navy Spec 32-M-1e (1941): Required at least 75% asbestos content in millboard
- 1922 Navy Rule: Made asbestos use required in submarines due to fire protection requirements in confined spaces
Documented Manufacturers and Products:
| Manufacturer | Products | Submarine Applications |
|---|---|---|
| Johns-Manville | Thermal insulation, asbestos cement, pipe covering, millboard | Throughout all submarines; Navy's primary supplier |
| John Crane | Gaskets (up to 40% crocidolite asbestos), seals, packing | Pumps, valves, shaft seals since 1920s |
| Garlock | Gaskets, packing, sealing products | Extensively used on WWII submarines |
| Eagle-Picher | Insulation cement, pipe covering, block insulation | Navy contractor since 1934 |
| Owens Corning | Kaylo insulation, fiberglass products | Building and vessel insulation |
| Pittsburgh Corning | Block insulation, pipe covering | Thermal barriers |
| Raybestos-Manhattan | Asbestos cloth, friction materials | Fire blankets, protective equipment |
Submarine-Specific Asbestos Applications:
- Reactor compartment insulation (nuclear submarines)
- Steam line and piping insulation throughout vessels
- Boiler room insulation (diesel submarines)
- Electrical systems with asbestos-insulated wiring
- Torpedo room equipment insulation
- Crew berthing area bulkheads and panels
- Maneuvering room control equipment[7]
Facility Building Contamination:
More than 350 buildings at Portsmouth Naval Shipyard contained asbestos-containing materials including:
- Wall and ceiling panels
- Flooring materials
- Structural insulation
- Fire barriers
Even "The Castle," the abandoned military prison that once held captured German boats during WWI, remains riddled with asbestos today.[8]
Which Workers Were Most Affected by Asbestos at Portsmouth?
The 1978 NIOSH investigation specifically identified the occupations with highest asbestos exposure at Portsmouth Naval Shipyard. The study found that sheet metal workers, electricians, and welders faced the highest exposure levels—though most workers at PNS faced significant asbestos exposure due to pervasive contamination throughout the facility.[9]
NIOSH-Identified Highest-Exposure Occupations:
Sheet Metal Workers — Identified as the highest exposure group:
- Installed ventilation ducts insulated with asbestos
- Cut and shaped asbestos-containing panels for bulkheads
- Worked with asbestos cement and adhesives
- Created confined space enclosures that trapped asbestos dust
Electricians — Among highest exposure occupations:
- Handled asbestos-insulated wiring throughout submarines
- Drilled through asbestos-containing bulkheads to run cables
- Installed electrical panels with asbestos backing
- Worked in confined electrical spaces with poor ventilation
Welders — Identified in highest exposure category:
- Used fire-resistant asbestos blankets and curtains
- Removed asbestos insulation to access welding points
- Heat from welding degraded nearby asbestos, releasing fibers
- Worked in confined submarine compartments with inadequate ventilation
Additional High-Risk Occupations:
- Insulators/Laggers: Direct handling of raw asbestos fibers, mixing cement, applying insulation
- Pipefitters/Plumbers: Asbestos gaskets, packing, pipe insulation in confined spaces
- Boilermakers: Steam boiler maintenance, nuclear reactor systems
- Machinists: Propulsion equipment surrounded by asbestos insulation
- Riggers (Navy Yard Riggers Local 745): ~100 members; moved equipment and materials
- Painters: Asbestos-containing marine paints, surface preparation
- Carpenters: Asbestos adhesives, floor tiles, ceiling panels
- Laborers: Material transport, cleanup operations[10]
| ⚠ Secondary Exposure Warning: Family members of Portsmouth workers also developed asbestos diseases. One documented case: a daughter of an insulation worker developed malignant pleural mesothelioma after breathing asbestos fibers carried home on her father's work clothing. She eventually died from the disease. |
What Did Government Studies Find About Cancer Rates at Portsmouth?
Portsmouth Naval Shipyard is one of the most thoroughly studied facilities regarding occupational asbestos exposure, with multiple peer-reviewed epidemiological investigations confirming elevated disease rates.[11]
1978 Cancer Rate Study:
A study performed at PNS showed that cancer rates were unusually high at the shipyard, triggering federal intervention and the comprehensive NIOSH investigation that followed.
NIOSH Investigation Findings:
The National Institute for Occupational Safety and Health conducted detailed investigations that established:
- Sheet metal workers, electricians, and welders were exposed to the highest amount of asbestos
- Most workers at PNS faced asbestos exposure due to pervasive contamination
- The poor ventilation system resulted in asbestos dust continuously circulating throughout the air[12]
1988 Case-Control Study (American Journal of Epidemiology):
This landmark study provided critical evidence:
- Elevated odds ratios for asbestos exposure among lung cancer cases
- Elevated odds ratios for welding byproduct exposure
- After controlling for asbestos and welding histories, initial radiation risk estimates were reduced—revealing that asbestos, not radiation, was the primary cancer risk factor
2005 Follow-Up Study (Radiation Research):
The positive association between lung cancer risk and ionizing radiation observed previously was no longer present after adjusting for socioeconomic status, welding fume, and asbestos exposures. This conclusively demonstrated asbestos as the primary driver of lung cancer risk.
Critical Finding:
Excess asbestosis deaths were limited to radiation-monitored workers (those working on nuclear submarines). This finding indicates nuclear submarine workers faced the most intense asbestos exposure due to extensive high-temperature insulation requirements around reactor systems.[13]
| "The Portsmouth studies are remarkable because they isolated asbestos as the primary risk factor by controlling for other potential causes like radiation exposure. When researchers adjusted for asbestos, the radiation associations disappeared. This scientific evidence significantly strengthens workers' compensation claims." |
| — Rod De Llano, Founding Partner, Danziger & De Llano |
What Legal Actions Have Portsmouth Shipyard Workers Filed?
Portsmouth Naval Shipyard workers filed extensive litigation against asbestos manufacturers, creating substantial precedent for compensation claims.[14]
Mass Litigation Against Manufacturers:
Workers filed lawsuits against more than 25 asbestos manufacturers, claiming negligence leading to:
- Malignant mesothelioma
- Asbestos-related lung cancer
- Asbestosis
This litigation wave represented one of the largest mass tort actions involving a single federal facility.
Primary Defendant Companies:
| Company | Products at Portsmouth | Trust Status |
|---|---|---|
| Johns-Manville | Navy-spec insulation, cement, pipe covering | Trust established 1988 |
| John Crane | Gaskets (40% crocidolite asbestos), seals, packing | Frequently named defendant |
| Garlock | WWII gaskets and packing | Trust established 2018 (25% payment) |
| Eagle-Picher | Insulation (Navy contractor since 1934) | Trust established 1996 (33% payment) |
| Owens Corning | Kaylo insulation | Trust established 2006 (4.7% payment) |
| Pittsburgh Corning | Block insulation | Bankruptcy 2000 |
Comparable Shipyard Verdicts:
- $34.2 million (September 2025): Portland jury verdict against John Crane Inc. for shipyard worker mesothelioma
- $11.2 million: Verdict for WWII ship dismantling worker
- $1.9 million (2006): San Francisco verdict for Navy machinist against John Crane and Thorpe Insulation[15]
Which Trust Funds Can Portsmouth Shipyard Workers File With?
Workers exposed to asbestos at Portsmouth Naval Shipyard may file claims with multiple asbestos bankruptcy trust funds based on documented product exposure.[16]
Major Applicable Trust Funds:
| Trust Fund | Payment % | Portsmouth Connection |
|---|---|---|
| Johns-Manville Trust | Varies | Primary Navy supplier; extensive products at Portsmouth |
| Garlock Trust | 25% | WWII submarine gaskets extensively used |
| Eagle-Picher Trust | 33% | Navy contractor since 1934; submarine insulation |
| Owens Corning Trust | 4.7% | Kaylo insulation in buildings and vessels |
| Pittsburgh Corning Trust | Varies | Block insulation products |
| Raybestos-Manhattan Trust | Varies | Asbestos cloth, fire blankets |
Additional Potentially Applicable Trusts:
- Armstrong World Industries
- Celotex Corporation
- G-I Holdings/GAF
- Keene Corporation
- United States Gypsum
- Flexitallic Trust
- Babcock & Wilcox Trust
- Foster Wheeler Trust[17]
| ✓ Multiple Claims Strategy: Portsmouth workers typically have claims against many trusts because submarines contained products from numerous manufacturers. Experienced attorneys identify all applicable trusts to maximize total compensation through coordinated filing. |
What Is the Environmental Status of Portsmouth Naval Shipyard?
Portsmouth Naval Shipyard was an EPA Superfund site from 1994 until February 2024, when the facility was officially delisted after 30 years of extensive remediation.[18]
Superfund History:
- 1994: Added to EPA National Priorities List
- 1995: Superfund cleanup began following Federal Facilities Agreement
- 1995-2023: Extensive remediation including asbestos removal
- February 2024: EPA deleted Portsmouth from National Priorities List
- March 19, 2024: Official ceremony celebrating Superfund delisting
Contamination Documented:
The 278-acre facility suffered from severe contamination:
Asbestos Contamination:
- 350+ buildings contained asbestos materials
- Soil contamination from improper disposal
- Sediment contamination in surrounding waters
- Landfill areas with asbestos waste
Toxic Landfill (1945-1978):
25 acres of tidal flats were filled with hazardous waste including:
- Asbestos insulation
- Chromium-, lead-, and cadmium-plating sludge
- Volatile organic compounds (VOCs)
- Waste paint and solvents
- Mercury-contaminated materials[19]
Post-Delisting Status:
Despite EPA delisting, the Navy remains responsible for:
- Long-term monitoring
- Land use controls
- Five-year reviews with EPA oversight
- Deed restrictions at contaminated sites
The Superfund documentation provides permanent government verification of extensive asbestos contamination that supports workers' compensation claims.
What Is Portsmouth Naval Shipyard's Current Status?
Portsmouth Naval Shipyard remains fully operational as one of only four public naval shipyards in the United States.[20]
Current Operations:
- Nuclear submarine overhaul, repair, and refueling (since 1971)
- Attack submarine maintenance specialist
- 6,500+ federal employees; approximately 8,000 including contractors
- One of four remaining active U.S. Navy shipyards
No New Construction Since 1971:
Portsmouth stopped building new submarines after USS Sand Lance (SSN-660) was commissioned in 1971—the last submarine constructed at any public shipyard. Since then, the facility has focused exclusively on maintenance and overhaul.
Union Representation:
- IFPTE Local 4: Approximately 2,000 professional and technical employees
- Metal Trades Unions: Various craft unions for skilled trades
Ongoing Exposure Concerns:
While new asbestos installation ceased in the 1980s, workers may still encounter:
- Legacy materials during submarine overhauls
- Contaminated building materials during renovation
- Disturbed asbestos from aging facility infrastructure
Modern operations follow strict OSHA standards including respiratory protection, air monitoring, and medical surveillance for asbestos work.[21]
How Can Portsmouth Shipyard Workers and Families Get Help?
If you or a family member worked at Portsmouth Naval Shipyard between 1917 and 1990, you may have been exposed to asbestos and could be entitled to significant compensation. The extensive government documentation—including NIOSH studies and Superfund records—provides strong evidence for claims.[22]
| ℹ Important Time Limits: Maine has specific statutes of limitations for asbestos claims. Contact an experienced mesothelioma attorney as soon as possible to protect your legal rights. |
What to Do Next:
- Gather Employment Records: Collect any documentation of your work at Portsmouth Naval Shipyard including personnel records, security badges, union membership cards, or pay stubs
- Document Your Work History: Note which submarines you worked on, which shops you worked in, and which trades you worked alongside
- Obtain Medical Records: Get documentation of your diagnosis and any connection to asbestos exposure
- Contact Experienced Attorneys: Mesothelioma attorneys can identify all applicable trust funds and pursue maximum compensation
| ✓ Free Case Evaluation — If you or a loved one was exposed to asbestos at Portsmouth Naval Shipyard, you may be entitled to significant compensation. Call (866) 222-9990 for a free, confidential consultation with experienced mesothelioma attorneys who understand submarine worker exposure patterns. |
Related Wiki Articles
Naval Shipyards:
- Norfolk Naval Shipyard
- Electric Boat
- Brooklyn Navy Yard
- Long Beach Naval Shipyard
- Hunters Point Naval Shipyard
High-Risk Occupations:
- Insulation Workers
- Boilermakers
- Plumbers and Pipefitters
- Electricians
- Welders
- Marine Engineering Workers
Resources:
References
- ↑ VA Asbestos Exposure, U.S. Department of Veterans Affairs
- ↑ Asbestos, CDC/NIOSH
- ↑ Asbestos Exposure in Navy Shipyards: Veteran Risks, Danziger & De Llano
- ↑ Asbestos, Occupational Safety and Health Administration (OSHA)
- ↑ Mesothelioma Risk: Shipyard, Oil & Construction Workers, Danziger & De Llano
- ↑ Navy Yards and Naval Stations, Naval History and Heritage Command
- ↑ Learn About Asbestos, U.S. Environmental Protection Agency
- ↑ Asbestos on Naval Ships: Hidden Risks for Service Members, Danziger & De Llano
- ↑ Shipyard Employment, CDC/NIOSH
- ↑ How We Handle Shipyard Mesothelioma Cases, Danziger & De Llano
- ↑ PubMed - Portsmouth Naval Shipyard Studies, National Library of Medicine
- ↑ Current Intelligence Bulletin 62: Asbestos Fibers, CDC/NIOSH
- ↑ Cancer Stat Facts: Mesothelioma, NCI Surveillance, Epidemiology, and End Results Program
- ↑ Mesothelioma Settlements, Danziger & De Llano
- ↑ Chapter 11 Bankruptcy Basics - Asbestos Trusts, United States Courts
- ↑ How to File a VA Disability Claim, U.S. Department of Veterans Affairs
- ↑ Mesothelioma in the Navy: What Veterans Need to Know, Danziger & De Llano
- ↑ Portsmouth Naval Shipyard, EPA Superfund Site Information
- ↑ Search Superfund Sites Where You Live, U.S. Environmental Protection Agency
- ↑ Dictionary of American Naval Fighting Ships, Naval History and Heritage Command
- ↑ OSHA Asbestos Standard for Construction, Occupational Safety and Health Administration
- ↑ 2024 VA Disability Compensation Rates, U.S. Department of Veterans Affairs